A Disruptive Fourth Battery Component

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Disruptive technology disturbs normal by being innovative, or groundbreaking. Science Daily reports a breakthrough on October 12, 2022 that ‘paves a way for mass-adoption of affordable electric cars’. It’s as simple, but mind-bending as adding a disruptive fourth battery component. But dare we wonder will our world of batteries ever be the same again?

The Mother of a Disruptive Fourth Battery Component

Necessity, they say is the mother of invention. Last August, California’s Air Resources Board approved a plan to outlaw new gasoline cars by 2035. This is a move in the right direction, but is it practical Penn State University researchers wondered.

How would we get past the problem of electric cars taking unacceptably too long to recharge. And being too expensive for most of us to afford anyway. Some seem to take all day long to achieve their full capacity too. What would this situation do to our economy?

Chao-Yang Wang is William E. Diefenderfer Professor of Mechanical Engineering at Penn State University, and lead author on the study. He realized there were simply not enough raw materials locally to meet the challenge. Therefore we needed smaller, more efficient electric car batteries, he reasoned.

A Disruptive Solution to a Disrupting Problem

Batteries operate most efficiently when they are hot, but not too hot. However to date, engineers have met this challenge with bulky external heating and cooling systems to regulate battery temperature.

But Wang and his team decided to add a disruptive fourth battery component to the mix of anode, electrolyte, and cathode instead. Their solution is to regulate a battery’s temperature internally, by ‘adding a nickel foil to the structure’. This self-regulates the battery’s temperature, and reactivity.

This would therefore allow 10-minute fast-charging on almost any EV battery, Wang explains. “True fast-charging batteries would have immediate impact,” the researchers reason. “Fast charging is imperative for EVs to go mainstream. But there are not enough raw minerals available.” So we need this before we can speak of replacing every internal combustion engine, with a 150 kWh electric motor.

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Report in Science Daily on October 12, 2022

Penn State Press Release, October 12, 2022

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About Author

Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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