Spraying Electrolyte Solution in Droplets

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All-solid-state batteries are attracting growing attention in the media, and in battery research laboratories worldwide. This is hardly surprising, given solid batteries promise of greater safety and density compared to lithium-ion. A new method of spraying electrolyte solution in droplets, could solve the challenge of insufficient contact between anode and electrolyte.

Spraying  Droplets of Electrolyte Solution Reduces Bulk

Scientists from Hanyang University in Republic of Korea, and LG Chem Next Generation Materials Research Center, worked together to achieve this milestone. They wanted to avoid the need for bulky electrolyte, which increases battery size, or reduces space for storing energy.

Spraying an electrolyte solution in droplets may seem an obvious solution, although apparently nobody has successfully achieved this before. Indian Chemical News believes that this innovation could greatly increase the prospects of commercializing all-solid-state batteries.

In headline terms, the news channel describes the innovation as spraying an electrolyte solution in fine droplets, These tiny drops then form uniform spherical particles as the solvent evaporates. This method eliminates different particle sizes, that can form voids and reduce all-solid-state battery performance.

Using Recrystallization Technology to Achieve This Goal

The researchers from South Korea used spray recrystallization  technology as follows:

  • They fine-sprayed a liquefied electrolyte material onto the surface of an anode.
  • As it dried, the moisture evaporated, leaving solid uniform spherical particles.
  • This method  avoided the unevenly-sized electrode particles resulting from other methods.
  • As a result, the particles adhered more tightly, allowing lithium ions to flow more easily.

This method increased the prototype battery’s capacity by 15%. It’s ability to fast-discharge also improved by 50%.

The LG Chem Vice Chairman was clearly delighted, when he described spraying electrolyte solution in droplets as a meaningful achievement. “It solves the key task of commercializing all-solid-state batteries,” he continued, “and we are accelerating commercialization”.

More Information

First Solid State Battery Factory Line

Anode-Free Solid Lifespan Grows Dramatically

Preview Image: Improved Lithium-Ion Flow

Reserch Report in Wiley, November 4, 2025

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I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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