Flame Resistant Battery Casings in Transit

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The battery industry continues to face down lithium-ion battery fires in our cities. These seem almost invariably due to substandard quality and user abuse. Nonetheless, it is a fact that these batteries emit high heat when they burn, and this can spread to adjacent cells. So why are the news channels not calling for more flame resistant battery casings?

Why We Need Flame Resistant Battery Casings

There were two incidents in North America involving lithium-ion batteries in transit, that lead us to write this post. Both of these incidents involved bulk shipments of the high density cells in transit. We have to ask what happens if something similar occurs in a densely-populated urban community?

The 31,000 Pound Highway Battery Fire

The CTIF International Association of Fire and Rescue Service, reports how a truckload of 31,000 pounds of lithium-ion batteries caught fire following a crash in Nevada. This closed part of Highway 95, and took 5,550 gallons of water containing a ‘special additive’ to extinguish.

The 33,000 Pound Montreal Battery Fire

The City of Montreal issued a lock down notice to residents living near the port, after a container of lithium-ion batteries caught fire at a depot. A large plume of smoke spread across the city, as traffic officials scrambled to close roads. Fortunately, they brought the fire under control without serious injuries.

The impact of these two fires should have been far less, if there were flame resistant battery casings in the containers that prevented the spread of flames. So why do we hear so little about this technology?

Hope on the Horizon With Heat-Resistant Battery Casings

flame resistant battery casings
A New Non-Woven Non-Mineral Flame Resistant Material (Image Asahi Kasei)

Japanese manufacturer Asahi Kasei has been marketing a non-woven, non-mineral flame resistant material for a while. It’s traditional use has been flame and heat-resistant clothing, but now the company suggests using it as a thermal blanket to slow the spread of lithium-ion battery fires.

Innovation in Textiles suggests that this product, baked at temperatures between 200-300°C, limits the oxygen index. In a recent test, material behind the flame-resistant product remained below 300°C, despite a 1,300°C flame on the far side.

More Information

How to Extinguish Lithium Battery Fires

Storage Battery Fire Keeps Igniting

Preview Image: Nevada Container Truck Fire

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About Author

Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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