Lithium-Ion Cells and Batteries: The Chance of Fires

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Lithium-ion cells and batteries have become the force behind electric transport. A single lithium-ion cell is the basic energy storage unit. A battery is one or more cells connected together to produce the required voltage, capacity, or both.

lithium-ion cells and batteries
Original Illustration by UPS Battery Center

Any lithium-ion battery configuration could cause a fire. Although the chances of this happening are statistically low, they do still happen.

Lithium-Ion Single Cells Are The Basic Building Blocks

Single-cell batteries are the simplest units in the hierarchy. We find them in smartphones, blue tooth headphones, and small sensors to mention a few. Single cells are compact, easy to manage, and have the lowest risk of a fire spreading, because only one cell is involved.

Connecting Cells In Series Increases Total Voltage

Connecting cells in series in lithium-ion cells and batteries increases the voltage, while the capacity to store energy remains the same. Power tools, electric bicycles, and electric vehicles use many cells in series to achieve higher operating voltages.

These batteries require sophisticated battery management systems to keep every cell balanced, and prevent overcharging or deep discharging.

Connecting Cells In Parallel Increases Total Capacity

Connecting cells in parallel keeps the voltage the same, but increases the battery’s capacity and output current . This arrangement is common in power banks, and larger energy-storage systems where longer operating times are essential.

Combining Series and Parallel Links In Large Batteries

Large batteries usually combine both series and parallel connections. For example, an electric vehicle battery may contain hundreds or thousands of cells, arranged into modules and packs. Combining lithium-ion cells and batteries is the only way to store renewable energy.

Does Configuring Cells and Batteries Affect Safety?

Thermal runaway becomes more serious as battery size increases. In a single cell, overheating is usually confined to that cell. In a multi-cell battery, heat from one failing cell can spread to neighboring ones, causing thermal spread.

This is why larger lithium-ion batteries should include cooling systems, fire-resistant barriers, cell spacing, sensors, and battery management systems. These should detect faults early, and can reduce the likelihood of thermal runaway spreading beyond the original cell.

More Information

Series and Parallel Battery Connections

Connecting Batteries in Series and Parallel

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About Author

Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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