Recycling Lithium-Ion Batteries With CO2

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Researchers at University of Toronto have found a new way to recover lithium, cobalt, nickel and manganese from spent batteries. They have discovered an alternative method for recycling lithium-ion batteries with CO2, after they elevate it to supercritical level. And they claim this is cheaper, and safer than prevailing commercial methods.

Commercial Ways for Recycling Lithium-Ion Batteries

Eurek Alert says conventional processes employ high-energy pyrometallurgy, or hydrometallurgy extraction. The former relies on extremely high temperature producing greenhouse gas emissions. While the latter uses acids and reducing agents for extraction, leaving a residue of waste water.

However, the team at University of Toronto Engineering say they have found a better, new way for recycling lithium-ion batteries than that. They are using supercritical fluid extraction to recover metals from end-of-life batteries instead. This process separates out components with an extracting solvent at a temperature and pressure above carbon dioxide’s critical point.

How Does This New Method Work in Practice?

The team uses carbon dioxide as a solvent that they first bring to supercritical phase. This involves increasing the temperature above 31° celsius, and the pressure up to 7 megapascals. At this point their solvent adopts the properties of both a liquid and a gas. It then separates one battery component from another according to Eurek Alert.

Advantages of Recycling Lithium-Ion Batteries This Way

The University of Toronto Engineering team reports their method comes within 90% efficiency compared to conventional leeching. Although it uses less energy and chemicals, while generating “significantly less secondary waste”. Moreover, most energy “is due to the compression of the carbon dioxide”.

“The advantage of our method is that we are using carbon dioxide from the air as the solvent. Instead of highly hazardous acids or bases,” explains Professor Gisele Azimi standing next to PhD candidate Jiakai (Kevin) Zhang in our photo. “Carbon dioxide is abundant, cheap and inert, and it’s also easy to handle, vent and recycle.”

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Preview Image: Prof Azimi and Student Zhang

University of Toronto Engineering Press Release

Report in Resources, Conservation and Recycling

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I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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