Secrets of the Model S Battery Exposed

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Tesla is understandably reticent about givimg away too many secrets of the Model S battery. That said, Elon Musk does make his patents open source within the electric vehicle industry. The batteries rest on the vehicle floor between the axles. As there is no central door pillar, Tesla claims to be able to exchange the pack in 90 seconds.

The Model S Battery Packs a Weighty Punch

secrets of the model s battery
Model S Forward Chassis: Alison Cassidy: CC 3.0

The Model S battery weighs in at 1,200 pounds (540 kilograms). The casing is precision-built, and held down with what looks like a zillion screws and security bolts.

This makes discovering the secrets of the Model S battery a daunting task. What we do know is it comprises 16 modules wired in series, and contains a total 7,104 lithium-ion battery cells.

Each module houses 6 groups of 74 lithium-ion cells. The groups are wired together in series again, while the cylindrical cells themselves are in parallel.

Differences between Series and Parallel Connections

secrets of the model s battery
Model S Cells: Rudolf Simon: CC 3.0

Connecting batteries in series means the positive of Battery 1 connects to the negative of Battery 2, and so on. The final voltage is the total of all the individual battery voltages.

The more the cells, the greater the voltage produced. With batteries wired in parallel, the positives join together to form a chain, as do the negatives.

The more the batteries, the greater the amp-hours, reserve capacity, and cranking performance. But the total voltage does not increment.

Unveiling the Inner Secrets of the Model S Battery

We came across an interesting video of a team of artisans stripping a Model S battery down. They did so because they wanted to re-purpose it for something else. This provides a rare opportunity to view the inner secrets of the Model S battery.  We decided to share it with you, so you can see the secrets exposed before your eyes.

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Preview Image: Model S Tesla

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About Author

Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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