U-Shape Battery by CABL Surprises Market

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China battery maker CALB may be small by CATL standards, but it punches with new ideas. Its latest offering is a battery cell with both terminals at one end, suggesting a u-shape battery flow. Although with that restriction, its round cells look like any other when viewed from a short distance. Is this an innovation or will it become something meaningful?

Basic Structure Of CALB’s U-Shape Battery

CALB located both the plus and minus poles at one end of the battery housing. The positive one is slightly raised, so nothing changed there. However the negative pole is different, because it is on the outer edge of the structure. In this way there are similarities with a prismatic cell.

CALB has shared few other details beyond the drawing that we feature above. Although they do observe their u-shape battery features new chemistry, and the current flow paths reduce by 70%. And this in turn reduces internal resistance by 50% they say.

It’s worth noting that a lower internal resistance means the cell heats up less, opening the door to faster charging in perhaps as little as ten minutes. Cell densities of various versions will vary between 200 and 300 watt hours per kg, attractive to electric vehicle owners.

CALBs New Design Promises Lower Manufacturing Cost

Clean Technica believes a production line would require 70% fewer welding machines than alternative designs. Lower manufacturing cost would mean cheaper batteries, suggesting CALB has a winner here.

“We have made a disruptive innovation to the structure of the cylindrical battery, by introducing a u-shape battery structure,” a CALB company spokesperson claims. At this point in time there is no way of knowing whether this product will enter market.  However, it is bound to make its influence known in one way or another.

More Information

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Preview Image: Schematic of New CALB Battery

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Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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