Saltwater and Electric Vehicle Battery Damage

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Hurricanes may push ocean water inland with devastating effect. Dozens of electric vehicles could be destroyed by flooding, which sometimes causes them to catch alight. This is at odds with the accepted fact that water extinguishes fires, and prevents them starting. How then do saltwater and electric vehicle battery damage lead to devastating fires?

How Is Saltwater Such a Powerful Electric Conductor?

Lithium-ion electric car batteries are tightly sealed in cases, using gaskets with high-waterproof ratings. These seals protect their contents from outside contamination. However, they may not be able to withstand an hour under water, according to The Conversation.

This may be due to distortion of battery cases following impacts. But electric car batteries also have various openings to equalize pressure, allow signal cables through, and charge and discharge their energy. All of these points are potential weaknesses, where saltwater and electric vehicle battery short circuits may strike.

The salt in ocean water comprises sodium and chlorine ions, which float freely and make it a great conductor. Scientists measure the extent of this conductivity on terms of micro-siemens per centimeter (µS/cm). Here are a few examples of this phenomenon…

Conductive Range of Different Water Types

saltwater and electric vehicle battery
Water resistivity and conductivity at 25 °C (Image Jaroslaw Water VIA Research Gate)

 

 

When Salt Water Enters an Electric Vehicle Battery

Batteries are designed to release their energy via their terminals to a circuit or device that regulates the flow. But when salt water enters an electric vehicle battery, it may short circuit the terminals causing corrosion and arcing.

This increases the energy flow in the battery beyond safe limits, and releases considerable heat. The corrosion produces oxygen and hydrogen gas too, again according to The Conversation website. But this process also moves some corroded material from the positive terminal to the negative terminal.

This accumulation can create a permanent short circuit bridge between the terminals. And that, in a nutshell, is how saltwater and electric vehicle battery short circuits occasionally cause electric vehicle fires after coastal hurricanes.

More Information

Batteries in Hurricane-Resistant Homes

Battery Thermal Safety Layer Cools Runaway

Preview Image: Aftermath of a Hurricane

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About Author

Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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