Upcycling Instead of Recycling Batteries

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There’s a new word in the battery lexicon, and it is ‘upcycling’. Scientists use this term in the context of upcycling instead of recycling batteries. After all, they ask, why use an expensive process to recycle spent battery materials to their original state? When you can simply upcycle them for another purpose? This makes a deal of sense to us, if it is practical.

How Upcycling Spent Battery Material Works

The best way to explain this process would be to use the research that inspired this article. A team from Pusan National University in South Korea, were concerned that recycling lithium-ion batteries is not proving practical.

This was due to the complex procedures involved, as well as the high costs and environmental concerns. Why not, the team asked themselves, find a new way to use spent battery materials in their current condition instead?

That was the moment they stumbled over the idea of upcycling instead of recycling batteries. The team chose to prove their point with used lithium manganese oxide material, commonly used in lithium-ion battery cathodes.

The South Korean scientists first electrochemically converted the used lithium manganese oxide, to manganese ions. Then they successfully incorporated these as electrolyte for a redox flow battery.

‘The Secret Sauce’ That Avoided Recycling

The lithium manganese cathodes contained both lithium ions and manganese ions initially. However, the researchers only needed the manganese ions for their redox flow battery electrolyte.

And so they first adjusted the electrolyte pH factor to separate the lithium-ions for another purpose, and they were almost there. We never imagined upcycling instead of recycling batteries could be that simple!

There was one more step left in this remarkable experiment. The South Korean team added a double membrane to their redox flow battery. This yielded 90% coulombic efficiency, and 70% energy efficiency after 250 cycles. The idea does work in practice!

More Information

Flow Battery with Simple Organic Electrolyte

Flow Batteries for Long Energy Storage

Preview Image: Conventional Recycling Versus Upcycling

Research Report in Wiley Online Library

Detailed Explanation in Tech Explore

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About Author

I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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