Lead-Acid Battery Assembly and Chemistry

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lead-acid battery assembly

A modern lead-acid battery assembly still reflects Gaston Planté’s original 1859 concept, of diluted sulfuric acid separating two lead sheets.  Although it also benefits from Camille Faure’s later idea of pressing lead-oxide paste into a lead grid lattice for extra strength. We discuss the assembly of these components in terms of a more familiar version. And then we end with a description of how lead-acid battery chemistry works.

Basic Features of a Lead-Acid Battery Assembly

Each individual lead-acid battery cell comprises a separator between a positive lead-oxide plate, and a negative lead plate. This sub assembly is in a concentrated sulfuric acid / water solution, that acts as electrolyte. Although this electrolyte may be liquid, in an absorbent glass mat, or even a gel.

If we sample a liquid lead-acid electrolyte with a hydrometer to measure the relative density – our gel products are maintenance free – this reveals the following:

  • If the reading is heading for 1.15, some sulfur is on the plates and the battery is going flat.
  • If the reading is around 1.28 after we recharge it, the sulfur returned to the electrolyte.

If we tickled your interest in the chemistry inside a lead-acid battery assembly, please read on.

The Chemistry Inside a Lead-Acid Battery

The following is true of all lead-acid batteries, whether they are refillable, absorbent glass mat, or gel types:

  • Discharging a lead-acid battery creates lead sulfate crystals at both terminals.
  • This affects the atomic structure of the plates, both of which become lead sulfate
  • The water ratio of the electrolyte increases, reducing performance as it goes flat.
  • Recharging a battery converts the plates to lead or lead-oxide, renewing the electrolyte.

A small amount of sulfur remains on the plates after recharging, progressively coating them and weakening the electrolyte. If a battery technician tells you ‘your battery is sulfated you need a replacement’ then this is what they really mean.

More Information

Lead-Acid Battery Corrosion – How It Works

Low Starter Batteries -Some Reasons Why

Preview Image: Assembling a Lead-Acid Battery

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About Author

I tripped over a shrinking bank balance and fell into the writing gig unintentionally. This was after I escaped the corporate world and searched in vain for ways to become rich on the internet by doing nothing. Despite the fact that writing is no recipe for wealth, I rather enjoy it. I will not deny I am obsessed with it when I have the time. I live in Margate on the Kwazulu-Natal south coast of South Africa. I work from home where I ponder on the future of the planet, and what lies beyond in the great hereafter. Sometimes I step out of my computer into the silent riverine forests, and empty golden beaches for which the area is renowned. Richard

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