Making Batteries Last 10X Longer

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Reeja Jayan works with a team of scientists at Carnegie Mellon University, investigating the future life of spent batteries. Their research direction includes finding new uses for them, and better ways to recycle battery materials. But Reeja has found a way of making batteries last 10X longer, and she plans to turn it into a commercial success.

A Smart Way to Make Batteries Last 10X Longer

Reeja does not believe that repurposing used batteries will resolve North America’s energy problem on its own. We don’t have enough materials to make our own stock, she insists. However, making batteries that last 10X longer would reduce the quantity we need to import.

“When a battery is dead, it’s not dead,” explains Jayan paradoxically. “The minerals are intact, it’s just that you often don’t have the ability to get the current out of them.” Therefore we need a technology that stretches battery life.

Jayan has developed a method that she believes will extend battery life by a factor of ten. We’ll step aside while she explains her idea in non-scientific terms, using lithium-ion chemistry as her example:

  • Imagine a battery like a sandwich, she begins by way of introduction.
  • The two slices of bread are the positive and negative electrodes.
  • The sandwich filling is the electrolyte that controls battery chemistry.
  • Lithium ions shuttle back and forth through the electrolyte ‘filling’.
  • This is how the battery recharges, and delivers its energy as electricity.

So far so good, Jayan explains. But over time the ions wear the electrodes out. This obstructs the future flow of ions, until the battery eventually dies.

A Polymer Coating to Extend Battery Life Ten Times

Reeja Jayan  has developed a polymer coating, that “stabilizes the two pieces of bread, and keeps the ions bouncing around inside the sandwich filling for longer,” in her own words.

This coating is ten-thousand times thinner than a human hair, but can be “shrink-wrapped” around parts of a battery, down to the mineral particles in the electrodes.

This modification prevents the ions wearing out the electrodes prematurely. Yet it would represent just 1% to 3% of the total battery cost.

More Information

Degradation Drivers in Lithium-Ion Batteries

New Factor Causing Degradation in Batteries

Preview Image: Reeja Jayan’s University Laboratory

Carnegie Mellon University News October 7, 2025

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About Author

I tripped over a shrinking bank balance and fell into the writing gig unintentionally. This was after I escaped the corporate world and searched in vain for ways to become rich on the internet by doing nothing. Despite the fact that writing is no recipe for wealth, I rather enjoy it. I will not deny I am obsessed with it when I have the time. I live in Margate on the Kwazulu-Natal south coast of South Africa. I work from home where I ponder on the future of the planet, and what lies beyond in the great hereafter. Sometimes I step out of my computer into the silent riverine forests, and empty golden beaches for which the area is renowned. Richard

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