Silicate Reinforced Electrolyte Suppresses Gas

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Silicates, comprising silicon and oxygen are rock-forming minerals that are abundant on earth. These chemical compounds play a role in the manufacture of glass, cement, insulation, and detergents. Scientists are searching high and low for more efficient battery materials. Who would have thought, a year ago, that silicate reinforced electrolyte could be a strong candidate?

Limitations of Iron Anodes in Alkaline Batteries

Silicon iron batteries use nickel oxide-hydroxide positive plates, and iron negative plates in conjunction with an electrolyte of potassium hydroxide. However, unlike lead acid batteries, their active materials are in nickel-plated pockets.

This combination delivers a very robust battery that can last twenty years, and tolerates over-charging, over-discharging, and short circuits.  But iron nickel batteries have remained in the background because of poor charge retention, low specific energy, and high manufacturing cost.

silicate reinforced electrolyte
A Nickel Iron Battery With Three Cells (W Brando BY CC 3.0 Share Alike)

Researchers at the Worcester Polytechnic Institute at Massachusetts, already knew the limitations of iron anodes in alkaline batteries. However, their specific focus this time was the formation of hydrogen gas during charging. “You don’t want hydrogen gas formation when charging a battery,” explains the James H Manning Professor. “It impairs the energy efficiency of the battery system considerably.

“Without addressing these technical challenges, iron alkaline batteries are less attractive for modern energy storage systems to be coupled with electric grids.” But nickel iron batteries are still popular for some applications.

How Silicate Reinforced Electrolyte Dealt With The Gas

The  team from Worcester Polytechnic Institute discovered that silicate-enriched hybrid electrolyte interacts strongly with iron metal oxide during charging. This suppresses the formation of hydrogen, paving the way for sustainable energy storage in iron air and iron nickel batteries.

The silicate reinforced electrolyte also improved storage capacity, and coulombic efficiency too, during 400 cycles. Therefore, this discovery could open the door to a green battery system made with earth-abundant materials.

More Information

Thomas Edison’s Nickel-Iron Batteries

Is Iron The Key To Better Batteries?

Preview Image: Individual Metal Pocket Plate

Worcester Polytechnic Institute Press Release

Full Research Report on Chemistry Europe

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About Author

Electricity has always intrigued me. I have been writing about batteries and energy storage for more than ten years, and have published over 4,000 articles on this website. During that time, I have researched developments across lead-acid, lithium-ion, sodium-ion, flow batteries, and emerging energy-storage technologies. My goal is to explain complex battery concepts in clear, practical language that anyone can understand. My writing career began unexpectedly after leaving the corporate world. What started as a search for a new direction gradually became a fascination with batteries, renewable energy, and the science that powers modern life. Writing may not have made me wealthy, but it has given me the opportunity to explore an industry that continues to evolve in remarkable ways.

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